Evolution Powertools Metal Chop Saw Review

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Evolution Powertools 14/15 in. Metal Cutting Chop Saw (Model S380CPS)

Evolution Powertools Metal Chop Saw (Model S380CPS)

Manufacturer: Evolution Powertools
Model number: S380CPS
Price: $480
Power source: 110V
Motor size: 15A
Weight: 62 lbs.
Tool Box Buzz recently tested out the Evolution Powertools Metal Chop Saw (model S380CPS) as part of our goal to expand our testing and coverage of metalworking tools. And a cold-cut chop saw is a pretty essential tool in any metal fab shop. Right up there with a MIG or TIG welder, angle grinder, and drill press. It lets you quickly cut a variety of metals with the precision and clean edges required for grind-free tack-up and weld-out. We paired up with Rusty Boards Handcrafted Furniture to test it out cutting some mild steel flat bar, HSS tubing and angle iron. And we walked away pretty impressed and with a lot of time saved. So let’s get into the details!

Features and Specifications | Evolution Powertools Chop Saw


  • Cast base w/ integrated wear plate
  • Quick-release vice with 0° – 45° miter detents & locking pin
  • Top-mounted carry handle
  • Chip collection tray
  • Ergonomic, ambidextrous trigger
  • Revmovable ‘V’ block for secure clamping of round & square tube


  • Motor: 120 Volts/15A
  • RPMs (No Load): 1450
  • Bevel Range: 0-45 degrees (left)
  • Blade diameter: 14 in. (supplied)/15 in. (max)
  • Base material: Cast Aluminum
  • Mild Steel Plate (Max Thickness): 1/2 In.
  • Stainless Steel Plate (Max): 13/64 In.
  • Square Tube at 90° (Mild Steel): 5 x 5 In.
  • Square Tube at 45° (Mild Steel): 3-1/2 x 3-1/2 In.
  • Rectangle Tube at 90° (Mild Steel): 3-3/4 x 7-1/8 In.
  • Rectangle Tube at 45° (Mild Steel): 3-1/8 x 4-3/8 In.
  • Round Tube at 90° (Mild Steel):  5-1/8 In.
  • Round Tube at 45° (Mild Steel):  4-1/8 In.
  • Minimum Cut Off Piece Length: 5/16 In.
  • Tool body weight: 62 lbs.

Power & Performance

Torque and Motor Performance

Sustained power and torque and critical factors in metal cutting since blade slowdown or torque loss can have a variety of negative effects. Since the Evolution Powertools Metal Cutting Chop Saw (Model S380CPS) is a corded, 120V 15A tool, w expected consistent power from the motor. And thankfully that is what we got. We cut 1/2″ mild steel plate and 11GA stainless steel sheet pieces with no issues. The S380CPS has no cut speed or resistance indicator light. These are often designed into cordless abrasive cutoff saws as a battery and consumables protection feature. But the S380CPS doesn’t need one. And since this saw draws from a 120V power supply, the torque remains constant regardless of material (within the provided specifications). Note – We didn’t test any materials outside the company specifications on our applications.

Blade Performance

As a general fact, cold cut saw blades, as opposed to an abrasive cut off saw are quite expensive ($80+ vs $6-8). But you get what you pay for… and for a few reasons:

  • Longer Life. The 14 and 15 in. (more on this in the optional accessory section) Evolution blades provided have Tungsten-Carbide tips and are very easy to load. (15 in. Blade mounted on Evolution S380CPS pictured below.)

  • Cleaner edges. This is because the blade doesn’t flex mid cut like a 14 in. abrasive cutoff wheel. This is especially important with massive time savings from accurate and ready-to-weld cuts. What does a ready to weld cut look like? Well, we took a pic of a S380CPS edge vs. a standard 14 in. abrasive cutoff saw edge pic. The results are pretty clear we think…

  • Minimal Sparks. Hard to fathom a spinning metal blade on metal won’t make sparks but it doesn’t. And it’s pretty nice not getting spark burns. I thought it would be helpful to include a comparison picture of a standard 14 in. abrasive cut off saw cutting the same piece of angle for comparison…

Evolution S380CPS Sparks

Standard 14 in. Abrasive Cutoff Saw Sparks

  • Heat dissipation. Because the heat from cutting is transferred to the metal shavings the blade remains heat free (hence a “cold cut” saw). Which means longer life and less warpage over prolonged use. Which leads to consistently accurate cuts.

Blade Alignment

One of the issues we’ve noted with other metal chop saws is the blade alignment. They are sometimes not centered on the blade slot. This makes eyeball alignment trickier. The Evolution S380CPS blade is though and it was a small detail that was greatly appreciated.

Miter Gauge Performance

This earned its own section for a reason since this is the major upgrade over the less expensive Evolution Powertools S355CPSL. The adjustability was great, and the accuracy was spot on. I cut a couple a number of 45-degree angles and used my corner clamp to hold them in place while welding. The angles were consistently gap free and smooth.

Moving the miter gauge forward and backwards (it has 3 settings) was also a breeze. Like other competitor models, there it features a 2-point locking design. There is a right mounted bolt that passes through a tighter fitting pivot hole and a curved slot with a internal spring tensioned adjustable lever. These combined to make for easy adjustments and secure positioning when tightened into place. The detent and angle markings were also easy to read and spot on!

Key Design & Ergonomic Features

The Quick-Release Vise

We love it. Again, it’s the details that matter. And 2 stuck out after extended use. First, the vise pivoting (front) fence is comfortably close to the tool base. This matters a lot because when clamping metal with uneven top and bottom clamping (Most commonly — angle iron) it does a better job of keeping the material vertical and flush against the back fixed rail. This is critical for accurate miter angles and the S380CPS did well in this area.

The Miter detent adjustment knob also features an offset locking pin. To engage you simply pull the pin up, turn 90 degrees, and let the pin catch in the molded grooves. It’s a small thing but when you have to frequently change miter angles its great no tot have to hold the pin up while setting the angle. It also prevents a tensioned pin from gouging the base if you got lazy and didn’t keep it pulled up after releasing the detent.

Chip Guard – Safety Feature 1

We appreciate chip guards, although we might not love them as much as OSHA does… So we were glad to see a very basic and transparent chip guard included on the Evolution S380CPS Saw. A chip guard on any metal cutting circular saw is good at blocking some of the chips but don’t expect any guard to block them all. This guard met that basic goal. But having an all-plastic guard on a metal cutting saw is asking for it to get broken. We recommend that Evolution looks into a metal framed polycarbonate guard. This would make it more durable while retaining the ability to see where your cutting – a critical safety practice this saw still allows.

Handle 2-Stage Switch – Safety Feature 2

Good news… The Evolution S380CPS features a 2-stage handle. This means that you must press the toggle lever on the inside of the trigger before you can actually pull the trigger to engage the saw. Bad news… its optimized for Right-handed users. We aren’t throwing too many spears at Evolution though because with the blade side-mounted to the motor they really didn’t have any other option. This is a different consideration on a true blade-pivoting style miter saw though. But not on your standard chop saw. We did test out the saw left-handed anyways and it was okay since the vise worked so well.

Integrated Chip Tray

This feature, much like the chip guard, falls into the “it works, but manage your expectations category.” Again, not really a big spear at Evolution as it’s tough to control flying metal pieces from a high-speed spinning saw blade. But we can say that after using the saw, many of the chips DID end up in the tray. And some others made their way onto the floor around the saw. Not a huge deal. That’s part of life when you’re fabricating… But it was nice to catch and empty some of them from the tray. We would recommend Evolution gets rid of the Allen lock. It makes for a very unnecessary step of having to pop the Allen wrench out. We think they should just put a grippable knob and make it easier for the user.

Also, the tray is 16 in. long so you have to pull the saw 17 or so inches away from the wall to get it out. We wondered if there was a way to make it slide out from the side vs. the back to make tight space installation easier.

Optional Accessories

The S380CPS came with a couple great accessories – the 15″ Blade and the Collapsible table. I loaded the 15″ blade up right off the bat. What does it give you? Easy. A greater cutting capacity and a slightly longer lasting blade. Both are a function of basic math. A bigger blade has a larger radius and circumference. Bigger radius = bigger cutting depth. Bigger circumference = longer cutting area per revolution.

The universal table (easily works with other saws) has excellently designed clamping feet. They clamp along both the X & Y axis, or downwards and inwards. Another nice detail was the threaded through bolt combined with a secondary lock nut. The threading action kept the bolt in place while adjusting and then the locking nut secures everything with zero chance of coming loose. It’s a great design.

it also has easy to operate lever releases for leg closure. We appreciated no need to pinch your fingers trying to push the locking pips in directly. The levers made taking down and setting up the table very simple!

However, it’s worth noting that the indents designed into the S380CPS don’t necessarily match up perfectly with the table locking feet/pads. We know this because after initially locking down the saw and loading up the first piece of steel angle to cut we had issues. The locking foot prevented the angle from resting continuously along the fence. It was an easy fix to readjust the locking foot locations though. So this really isn’t a knock on the S380CPS. Just something to be aware of during initial set-up.


So we’ve discussed a few recommendations already, but we’ll add one more. The design of expanding the support arms on the universal table was one of our least favorite parts of this test. it requires the operator to reach under the table at an awkward angle to turn the locking knobs. We’ve seen other stand/table designs that have top-mounted levers or knobs that work much better.

Final Thoughts | Evolution Powertools Chop Saw

The Evolution Powertools Metal Chop Saw (model S380CPS) is a sweet saw that is worth every penny. Does it cost more? yes. but it is worth the investment just for the time saved from the simple and fantastically accurate cuts that are immediately ready to weld. It is also more than worth it for the increased safety – minimal sparks or chance of broken cut off wheel pieces means more peace of mind. But there are great secondary considerations too. Like the ability to easily move the saw around the shop or to a jobsite when needed – something not easily done with a larger horizontal bandsaw. While there are minor areas for improvement such as more detents and better shavings collection designs, these are very minimal critiques. We can’t say enough great things about the overall value and performance of the Evolution Powertools S380CPS!

Evolution Powertools Metal Chop Saw (Model S380CPS)

About the author

Ben Fecteau

Benjamin is a former project manager, CNC-designer, and AWS-certified welder with experience running a commercial and industrial steel design and fabrication company. Before making the jump to commercial construction, he spent years renovating houses and building furniture where he became skilled in the art of home wiring, flooring, siding, and custom tool modifications. Benjamin has a Masters Degree in Education and is passionate about sharing his love of design with his sons and through community-based outreach. He resides in Cape Cod, Massachusetts and enjoys spending time with his family, in his workshop, and serving as an Air Force Officer.

All posts by Benjamin »


  1. Hello Ben:

    I made the mistake of ordering a Benner-Nawman BNCE-130 saw which is very similar in design and appears to share many of its parts with the S380CPS. Unfortunately, BN’s product just came out and it had too many quality issues for me. The first one clunked and rattled with random vibrations felt back through the handle without cutting any steel. There were noises during the coast down that sounded like parts were rubbing inside. BN sent me a second saw and it was worse with some cross-threaded screws and a leaking gearbox. It too sounded like it would start spitting parts out before I started cutting! How does the S380CPS sound when it is just spinning or coasting down? Does it feel smooth?

    Thanks, JR

    1. Ben Fecteau


      The Evolution S380CPS is as smooth as any Cold Saw I’ve used. The no-load ramp up and coast both sounded solid and smooth. It’s a consistent and even motor noise both no-load and while cutting. The handle is solid and the cutting motion is smooth. I really can’t find any faults with the overall performance or quality of the S380CPS. It lived up to my expectations from Evolution PowerTools. They are worth the investment IMO. If you end up making the swap, feel free to follow up and let us know what you think. And thanks for reading and posting!


    2. Will Holt

      BN are buying that saw off the shelf from a Chinese factory who stole our design (Evolution Design Project manager here) The quality of their product is very poor as the factory are not very good.
      We spent a lot more time and effort on our Chopsaws ensuring they are of high quality and will stand up to daily use and we are working with a much higher quality manufacturer with much better QA processes, where we have our own building and control every stage of production and testing. We designed ours from the ground up with feedback directly from end users. We have tested our saws to destruction and they consistently out perform all of the major competitors including saws at much higher price points.

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